Strategies to Reduce Porosity in Al-Mg WAAM Parts and Their Impact on Mechanical Properties

نویسندگان

چکیده

With the advent of disruptive additive manufacturing (AM), there is an increasing interest and demand high mechanical property aluminium parts built directly by these technologies. This has led to need for continuous improvement AM technologies processes obtain best properties in samples develop new alloys. study demonstrated that porosity can be reduced below 0.035% area Al-Mg manufactured CMT-based WAAM with commercial filler metal wires selecting correct shielding gas, gas flow rate, deposition strategy (hatching or circling). Three phase Ar+O2+N2O mixtures (Stargold®) are favourable when hatching applied leading wall thickness around 6 mm. The application circling (torch movement overlapped circles along welding direction) enables even build-up layers slightly thicker (8 mm). In this case, Ar effectively reduce if proper provided through torch. Reduced flows (lower than 30 Lmin) enhance porosity, especially long tracks (longer 90 mm) due local heat accumulation. Surprisingly, rather levels (up 2.86 %) obtained worst conditions, had a impact on static tensile test properties, yield stress over 110 MPa, strength 270 elongation larger 27% were achieved either circling, hatching, Stargold® building conditions. all cases anisotropy was lower 11%, 9% most appropriate Current results show selected layer height parameters complete re-melting previous thermal treatment prior bottom refined grain size removing original dendritic elongated structure. Under minimum reported achieved.

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ژورنال

عنوان ژورنال: Metals

سال: 2021

ISSN: ['2075-4701']

DOI: https://doi.org/10.3390/met11030524